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Test Plan Overview
What is a Test Plan | Current Test Plan Submission Schedule  | What is a Robust Summary | Introduction to Petroleum Product Categories | EU Petroleum Groups and Descriptions | 

What Is A Test Plan?


A test plan is a document describing which tests a company or organization plans to conduct in order to meet the HPV Challenge requirements described by the EPA. It contains a summary of existing information on the HPV chemical or chemical category and a summary table (matrix) which identifies information gaps. In most instances, the test plan uses the same tests, testing protocols, and information summary formats used by the Screening Information Data Set (SIDS) program, a cooperative, international effort to secure basic toxicity information on HPV chemicals worldwide.
The 400 HPV chemicals, which are actually chemical mixtures called petroleum streams, have been organized into 13 categories that correspond to the petroleum based fuels and products used by consumers and businesses. A test plan will be generated for each of the 13 categories. The test plans for petroleum HPV categories will generally be organized as follows:

Plain Language Summary - this is a one page, non-technical summary of the existing data and what tests will be conducted for that category.

Description of the Category - this section contains a physical and chemical description of the constituents and products in the category.

Test Material Justification - this section, along with the Description of the Category, provides the rationale for grouping the HPVs into one category, and why the materials chosen for testing are the best for characterizing the potential hazards and environmental fate for that category.

Evaluation of Existing Health Effects Data and Proposed Testing - this section provides brief summaries of existing health effects data, and outlines additional testing planned.

Evaluation of Existing Physicochemical and Environmental Fate Data - this section provides brief summaries of existing physicochemical and environmental fate data, and outlines additional testing planned.

Evaluation of Existing Ecotoxicity Data and Proposed Testing - this section provides brief summaries of existing environmental hazard information (e.g. toxicity to fish), and outlines additional testing planned.

Matrix of Available Adequate Data and Proposed Testing on the Category - this is a summary table listing existing data and proposed testing for the category.

References - this section provides the scientific literature citation of the information presented in the previous sections of the test plan.

Appendix 1, Category Constituents by CAS # - this section lists the HPVs chemicals in the category and gives the TSCA (Toxic Substances Control Act) definition of each HPV chemical.

Additional Appendices - will be included for individual categories when additional information may be helpful in understanding the test plan.

Petroleum Category Robust Summaries (separate document) - provides detailed scientific summaries of the material and studies included in the test plan. These are intended to provide a more detailed technical review to verify the adequacy of the studies to EPA and the scientific community.

Information obtained in this testing program will be shared with other organizations in Europe which are also developing chemical hazard data, in order to avoid duplication of effort. For more detailed descriptions on what tests are in a SIDS battery, or for more information on the HPV program, please visit the EPA.


Current HPV Test Plan Submission Schedule

2000
Petroleum Coke (2 Substances)

2001
Petroleum Gases (LPGs) (161 Substances)
Gasoline (87 Substances)

2002
Waxes and Related Products (8 Substances)

2003
Crude Oils (1 Substance)
Aromatic Extracts (5 Substances)
Asphalts, Vacuum Residues, and Pitch (8 Substances)
Heavy Fuel Oils (30 Substances)
Kerosenes/Jet Fuel (15 Substances)
Lubricating Oil Basestocks (36 Substances)
Gas Oils (diesel fuels/heating oils) (31 Substances)
Lubricating Grease Thickeners (6 Substances)
Reclaimed Petroleum Substances (17 Substances)


What is a Robust Summary?


Companies and consortia which sponsor chemicals in the HPV Challenge Program begin by identifying and assessing all existing data to determine whether there are any missing data on SIDS endpoints which will need to be filled by new testing. A Robust summary is a compilation of existing data in a International Uniform Chemical Information Database (IUCLID) tabular format. Robust summaries contain enough information and data to permit an assessment of the quality of the study being summarized.

For more information on robust summaries refer to EPA.


Introduction to Petroleum Product Categories

Petroleum HPV Testing Consortium sponsored substances are being evaluated according to petroleum product categories. The Petroleum HPV Testing Consortium has used the same categorization of petroleum substances that has been adopted by the European Union (EU) in their legislation (Official Journal of the European Communities, L84 Volume 36, 5 April 1993. Council Regulation (EEC) No 793/93 of 23 March 1993 on the evaluation and control of risks of existing substances). Adoption of this existing categorization facilitates international harmonization of classification of these complex chemical substances of variable composition. Additionally, use of the same categories will also facilitate coordination of efforts to summarize existing data and develop new hazard data which will be appropriate for hazard and risk characterization worldwide and therefore, avoid unnecessary duplication of testing.

There are currently 37 EU Petroleum Substances Categories. The US HPV Testing Group has grouped these 37 categories into 13 product-related test plans.

HPV Test Plan Categories compared with EU Substance Groups

HPV Petroleum Product Category EU Group Name with old ECB substance group number
Crude oil
Crude oil
Petroleum gases
Petroleum Gases
Other Petroleum Gases
Gasoline
Gasoline Components from Crude Oil Distillation
Gasoline Components from Alkylation, Isomerization, Solvent Extraction
Gasoline Components from Catalytic Cracking
Gasoline Components from Catalytic Reforming
Gasoline Components from Thermal Cracking
Gasoline Components from Hydrotreating
Other Gasoline Components
Kerosines/jet fuel
Straight Run Kerosene Components
Cracked Kerosene Components
Other Kerosene Components
Gas oils (#2 diesel fuels/heating oils)
Straight Run Gas Oil Components
Cracked Gas Oil Components
Hydrocracked Gas Oil Components
Vacuum Gas Oil Components
Other Gas Oil Components
Distillate Fuel Oils
Heavy gas oils
Fuel Oil Components
Grease thickeners
Lubricating Greases
Lubricating oil basestocks
Unrefined or Acid Treated Vacuum Distillates
Non-carcinogenic Lubricant Base Oils
Other Lubricant Base Oils
Used and Re-refined Oils
Aromatic extracts
Residual Aromatic Extracts
Untreated Aromatic Extracts from Vacuum Distillates
Treated Aromatic Extracts from Vacuum Distillates
Other Aromatic Extracts
Waxes and related products
Petroleum Waxes
Foots Oils
Slack Waxes
Petrolatum
Bitumens, vacuum resid, and pitch
Bitumens (Asphalts) and Vacuum Residues
Petroleum coke
Petroleum Cokes
Reclaimed petroleum substances
Reclaim Petroleum Substances
Other Petroleum Substances


EU Petroleum Groups and Descriptions


Crude Oil (1)

Raw petroleum oil obtained in its natural state from the ground (excluding hydrocarbons from shale and coal) and containing aliphatic, alicyclic, and aromatic hydrocarbons, with small quantities of nitrogen, oxygen and sulphur compounds.

Petroleum Gases (2)

Streams obtained from crude oil distillation, cracking processes and tail gases, containing saturated and/or olefinic hydrocarbons mainly in the range C2 to C5 including liquefied gases, predominantly propane and butane.

Gasoline Components from Crude Oil Distillation (3A)

Streams obtained from the atmospheric distillation of crude oil and containing saturated and aromatic hydrocarbons, mainly in the range C4 to C12 and boiling in the range ca. -20 to 230°C.

Gasoline Components from Alkylation, Isomerisation and Solvent Extraction (3B)

Streams obtained by alkylation (catalytic reaction), isomerisation (catalytic conversion) and solvent extraction, and containing saturated hydrocarbons, mainly in the range C5 to C12 and boiling in the range ca. 35 to 230°C.

Gasoline Components from Catalytic Cracking (3C)

Streams obtained from the catalytic cracking of heavy distillates into lighter fractions, and containing saturated, olefins and aromatic hydrocarbons, mainly in the range C4 to C12 and boiling in the range ca. -20 to 230°C.

Gasoline Components from Catalytic Reforming (3D)

Streams obtained from the catalytic reforming of mainly n-alkane and cycloparaffinic feedstocks into aromatic and branched chainhydrocarbons, mainly in the range C5 to C12 and boiling in the range ca. 35 to 230°C.

Gasoline Components from Thermal Cracking (3E)


Streams obtained by the high temperature splitting of heavy distillates into lighter fractions, and containing saturated, olefinic and aromatic hydrocarbons, mainly in the range C4 to C12 and boiling in the range ca. -20 to 230°C.

Gasoline Components from Hydrotreating (3F)


Streams obtained by the catalytic reaction of feedstocks with hydrogen to remove unsaturated and organs-sulphur compounds, and containing mainly saturated hydrocarbons, mainly in the range C4 to C12 and boiling in the range ca. -20 to 230°C.

Other Gasoline Components (3G)


Streams obtained by processes such as steam and hydro cracking and sweetening, and containing saturated, aromatic and olefinic hydrocarbons, mainly in the range C4 to C12 and boiling in the range ca -20 to 230°C.

Straight Run Kerosene Components (3H)


Streams obtained from the atmospheric distillation of crude oil, and containing saturated and aromatic hydrocarbons, mainly in the range C9 to C16 and boiling in the ca. range 145 to 300°C.

Cracked Kerosene Components (31)

Streams obtained from processes involving the cracking of hydrocarbon feedstocks, and containing saturated, olefinic and aromatic hydrocarbons, mainly in the range C8 to C16 and boiling in the ca. range 90 to 290°C.

Other Kerosene Components (3J)

Streams obtained from processes not sufficiently defined to enable them to be placed in groups 10 or 11 and containing saturated, aromatic and olefinic hydrocarbons, mainly in the range C7 to C16 and boiling in the range ca. 90 to 290°C.

Straight Run Gas Oil Components (4A)


Streams obtained from the atmospheric distillation of crude oil, and containing saturated and aromatic hydrocarbons, mainly in the range C9 to C25 and boiling in the range ca. 150 to 400°C.

Cracked Gas Oil Components (4B)

Streams obtained from processes involving the cracking of hydrocarbon feedstocks, and containing saturated, olefinic and aromatic hydrocarbons, mainly in the range C9 to C25 and boiling in the range ca. 150 to 400°C.

Hydrocracked Gas Oils (new)

Streams obtained from processes involving the hydrocracking of hydrocarbon feedstocks, and containing predominantly staurated hydrocarbons, mainly in the C10 to C20 range and boiling in the range ca. 160 to 350oC.

Vacuum Gas Oil Components (5A)

Streams obtained from the vacuum distillation of atmospheric residues, and containing saturated and aromatic hydrocarbons, mainly in the range C11 to C25 and boiling in the range ca. 200 to 450°C.

Other Gas Oil Components (5B)

Streams obtained from processes not sufficiently defined to enable them to be placed in groups 13, 14 or 15 and containing saturated, aromatic and olefinic hydrocarbons mainly in the range C9 to C25 and boiling in the range ca. 150 to 450°C.

Other Gas Oils – Distillate Fuel Oils (new)


Streams obtained from distillation and cracking processes, and containing saturated, olefinic and aromatic hydrocarbons mainly in the range C9 to C25 and boiling in the range ca.160 to 400oC.

Fuel Oil Components (6A)

Streams obtained as either distillates or residues from distillation and cracking processes, and containing saturated, aromatic and olefinic hydrocarbons mainly in the range C9 to C50 and boiling in the range ca. 160 to 600°C.

Lubricating Greases (6B)

A complex combination of hydrocarbons mainly in the range C12 to C50 and containing organic compounds of alkali metals, alkaline earth metals and/or aluminium.

Unrefined or Acid Treated Vacuum Distillates (7A)

Untreated and acid treated streams obtained from the vacuum distillation of atmospheric residues, and containing saturated and aromatic hydrocarbons, mainly in the range C15 to C50.

Non-carcinogenic Lubricant Base Oils (7B)

Streams obtained by (a) severe refining of vacuum distillates to remove aromatic hydrocarbons or (b) the treatment of vacuum residues, and containing saturated and aromatic hydrocarbons, mainly in the range C12 to C50.

Other Lubricant Base Oils (7C)


Streams obtained from vacuum distillates, vacuum residues and atmospheric distillation residues by processes such as solvent extraction or hydrogenation, and containing saturated and aromatic hydrocarbons, mainly in the range C10 to C50.

Residual Aromatic Extracts (8)


Streams obtained from the solvent extraction of vacuum residues, and containing saturated and aromatic hydrocarbons, mainly in the range > C25.

Untreated Aromatic Extracts from Vacuum Distillates (9A)

Streams obtained from the solvent extraction of vacuum distillates, and containing mainly aromatic hydrocarbons, mainly in the range C15 to C50.

Treated Aromatic Extracts from Vacuum Distillates (9B)

Streams obtained by subjecting untreated aromatic extracts from vacuum distillates to processes such as hydrogenation, and containing predominantly saturated and aromatic hydrocarbons, mainly in the range C15 to C50.

Other Aromatic Extracts (10)

Stream obtained by the solvent extraction of straight run gas oils, vacuum gas oils and distillation residues etc., and containing saturated and aromatic hydrocarbons, mainly in the range C9 to C30 and boiling in the range ca. 150 to 450°C.

Petroleum Waxes (11A)

Streams obtained as the insoluble phase from the solvent treatment of atmospheric and vacuum distillates or vacuum residues, and containing saturated straight and branched chain hydrocarbons, mainly in the range C20 to C50.

Foots Oils (11B)

Streams obtained as the liquid phase in the separation of paraffin wax from slack wax, and containing mainly branched chain saturated hydrocarbons, mainly in the range C20 to C50.

Slack Waxes (11C)

Streams obtained by the solvent dewaxing of vacuum distillates, and containing straight and branched chain saturated hydrocarbons, mainly in the range >C20.

31 Petrolatums (11D)

Streams obtained by the solvent dewaxing of vacuum residues, and containing mainly branched chain saturated hydrocarbons, mainly in the range >C20.

Used and Re-refined Oils (12)


Spent formulated oils derived from various uses, most of which are treated by processes such as clay percolation, hydrogenation and distillation, and mainly in the range C15 to C50.

Bitumens (Asphalts) and Vacuum Residues (13)

Streams obtained as residues from vacuum distillation and cracking processes, some of which are subjected to further processing, and containing saturated and aromatic hydrocarbons mainly in the range >C25

Petroleum Cokes (14)

Granular or needle like substances, basically carbon, contained by the high temperature decomposition of heavy oils. May contain some high molecular weight hydrocarbons.

Other Petroleum Gases (New)

Stream obtained from various processes and containing C1 to C5 hydrocarbons, together with significant concentrations of other gases, such as hydrogen, nitrogen, hydrogen sulphide, carbon monoxide etc.

Reclaim Petroleum Substances (New)

Miscellaneous hydrocarbon containing stream derived from a variety of refinery processes and which may be, or have been, reclaimed.

Other Petroleum Substances (New)

Hydrocarbon streams which are either undefined, or which have broad compositions, such that they cannot be placed in any of the other groups.



 


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